EXOPRO® AERO-BNC
The EXOPRO® AERO-BNC is a fine nicked router specifically designed for carbon fiber composite trimming. The router features a patented cutting geometry coupled with OSG's patented diamond coating.
Applications - Best in carbon fiber, also good for carbon/carbon fiber and honeycombs
- High feed roughing and finishing
- Applied in both thick and thin laminates
- Type 1- Non End Cutting
- Type 2- for ramping and helical interpolation
- Type 3- for plunging and helical interpolation
- Type 4 for drilling
- Patented nick and flute form to eliminate uncut fibers and delamination
- Extremely low cutting forces for extended tool life
- Flute management can be applied by changing the milling position at the flute to increase tool life
EXOPRO® AERO-HBC
The EXOPRO® AERO-HBC is a herringbone-style router for high feed rates and excellent surface finish. The router features a compression cutting mechanism along with OSG's patented diamond coating.
Applications - Carbon and glass composites and honeycombs
- High feed routing and finishing
- Best in thick laminates
- Excellent in thermoplastic matrix
- Compression mechanism that neutralizes cutting forces to prevent delamination on both top and bottom laminates
- Low cutting force for longer tool life
EXOPRO® AERO-REC
The EXOPRO® AERO-REC is a diamond-coated router for roughing and semi-finishing composites. The AERO-REC uses extremely low cutting forces for low rigid fixtures and weak spindles.
Applications - Low rigid fixtures, setups and weak spindles
- Can be used in combination with the AERO-MFR for finishing
- Roughing nicks that enable efficient milling with extremely low cutting forces
- Simplified flute management by changing the milling position at the flute
- OSG's patented diamond coating ensures smoother and sharper cutting edges, providing up to 50 times longer tool life.
EXOPRO® AERO-STAD
The EXOPRO® AERO-STAD is a diamond-coated, triple-angle drill for composites. It is specifically designed to eliminate fiber breakout and delamination issues on both the entry and exit of drilled holes. The AERO-STAD features OSG's patented diamond coating.
Applications - Excels in carbon and class composites and honeycombs
- Excellent in CFRP and AI stack applications
- Triple-angle geometry reduces push-out exit delamination
- Straight flute eliminates the pull-up entrance delamination
- OSG's patented diamond coating ensures smoother and sharper cutting edges, providing up to 50 times longer tool life.
EXOPRO® AERO-LHX
The EXOPRO® AERO-LHX is a diamond-coated, low-helix drill for composites. It is specifically designed for tough laminates. It eliminates uncut fibers and delamination when other drills are unable to properly cut fibers. The drill features triple-angle geometry combined with OSG's patented diamond coating.
Applications - Excels in tough carbon fiber composites
- Excellent performance in unidirectional composites
- Triple-angle geometry reduces push-out exit delamination
- Low-helix style provides sharper cutting edge to help shear tough fibers
- OSG's patented diamond coating ensures smoother and sharper cutting edges, providing up to 50 times longer tool life.
EXOPRO® AERO-D-REAM
The EXOPRO® AERO-D-REAM is a diamond-coated drill/reamer designed to excel in carbon and glass fiber composites. It features a tapered 4-flute design and OSG's patented diamond coating
Applications - Excels in carbon and glass fiber composites
- Straight flute limits peel-up at hole entrance
- Elongated double-angle geometry reduces thrust and limits exit delamination
- OSG's patented diamond coating ensures smoother and sharper cutting edges, providing up to 50 times longer tool life.
EXOPRO® AERO-S
The EXOPRO® AERO-S is a high-helix diamond-coated drill designed for composites and metal stack materials. It is specifically developed to shear through tough fibers. It features OSG's patented diamond coating and unique geometries such as high helix to assist with chip evacuation.
Applications - Designed to shear through tough fibers
- Excellent for CFRP/AI stack applications
- High helix angle shears through tough fibers
- Drill point designed for cutting stacks provides optimal cutting geometry for cutting multiple material stacks
- Thin web and wide flutes reduce thrust and improve chip evacuation
- OSG's patented diamond coating ensures smoother and sharper cutting edges, providing up to 50 times longer tool life.
EXOPRO® AERO-H
The EXOPRO® AERO-H is a high-helix, diamond-coated drill designed for composites and metal stack materials. It is specifically developed to shear through tough fibers. It features OSG's patented diamond coating and unique geometries such as high helix to assist in chip evacuation.
Applications - Designed for difficult metal alloys such as Titanium, PH Stainless and Nickel Alloys
- For general-purpose stacks
- High helix angle shears through tough fibers
- Drill point designed for cutting stacks provides optimal cutting geometry for cutting multiple material stacks
- Thin web and wide flutes reduce thrust and improve chip evacuation
- OSG's patented diamond coating ensures smoother and sharper cutting edges, providing up to 50 times longer tool life.
EXOPRO® AERO-HBC 45
The EXOPRO® AERO-HBC 45 is a herringbone style router for high feed rates and excellent surface finish. The router features a compression cutting mechanism along with OSG's patented diamond coating.
Applications - Carbon and glass composites and honeycombs
- High feed routing and finishing
- Best in thick laminates
- Excellent in thermoplastic matrix
- 45° helix angle to shear tougher fibers
- Compression mechanism that neutralizes cutting forces to prevent delamination on both top and bottom laminates
- Low cutting force for longer tool life
EXOPRO® AERO-MFR
The EXOPRO® AERO-MFR is a highly rigid, multi-fluted finishing router designed for high precision and accuracy requirements. This router features a large core and OSG's patented diamond coating.
Applications - Excellent for tight tolerances and high-precision applications
- Can be used in combination with the AERO-REC for roughing
- Multi-fluted for superior finishes
- Large core for ultra rigidity
- Flute management can be applied by changing the milling position at the flute to increase tool life
- OSG's patented diamond coating ensures smoother and sharper cutting edges providing up to 50 times longer tool life
The EXOCARB® AERO-H is a TiAlN coated carbide drill designed for composite and metal stacks. It features a high helix and parabolic flute form for improved chip evacuation as well as corner radius and end gash to resist chipping.
Applications- Designed for difficult metal alloys such as Titanium, PH Stainless and Nickel Alloys
- Parabolic flute form for improved chip evacuation
- Corner radius and end gash to resist chipping
- TiAlN coating provides a sharper cutting edge to reduce burr height
The HY-PRO CARB® NEPTUNE® is an innovative hand drill designed for a wide variety of tough-to- machine alloys. The NEPTUNE® features a 3-flute design which provides improved stability and productivity.
Applications- Designed for Inconel, titanium alloys, stainless steel and aluminum applications
- Excellent in hand drilling applications
- 3-flute design for improved stability and increased productivity
- TiAlN coating provides sharper cutting edge
Shop HY-PRO CARB® NEPTUNE®
Premium uncoated tooling solutions for composite materials
The AERO-HBC 60 is a compression router featuring a 60° helix angle designed to shear off fibers in Aramid fiber applications.
Applications
- Excels in Aramid fiber applications
- 60° helix angle for even sharper cutting edges for shearing fibers
- OSG's patented diamond coating
The AERO-HFR is a nicked router featuring a trapezoidal nicked geometry that reduces heat and friction with very low cutting forces. It can be successfully used in hand routers or machines to provide excellent surface finish and longer tool life.
Applications
- Designed for hand trimming
- Used for roughing
- Extremely sharp cutting edges generate low cutting forces for ease of hand routing
- Trapezoidal shaped cutting edges reduce friction
- Variety of end cut options for different applications
- Bright finish provides superior sharpness