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An oil industry product manufacturer looking to thread mill a link lube assembly turned to OSG's AT-1 to reduce cycle time and increase productivity.

THE STRATEGY

OSG was approached for this opportunity by a customer who was using a conventional full length-of-cut thread mill. Due to the long thread, the customer was experiencing longer than desired cycle times and deflection requiring multiple passes to achieve a quality thread. OSG proposed the A Brand AT-1 thread mill to take on the opportunity. The AT-1 is designed for single-pass thread milling up to 45HRC with its patented left hand helix geometry.

THE RESULTS

OSG was able to utilize one-pass thread milling with the A Brand AT-1 utilizing a thread mill feed rate compensation.

  • Number of passes was reduced from 3 to 1
  • Part production went from 80 to 200 per tool.​​​
  • Cycle time was reduced by 94 seconds per part (191sec to 97sec)
  • A total savings of $50,635

THE CONCLUSION

Annual thread mill usage went from 45 to 18 with the OSG AT-1! This alone saves $5,534.28 for a total savings of $50,635!

Previously Featured on OSG Tools' website.
Download a PDF of the Case Study here.
Browse MSCDirect.com to see the A Brand AT-1 thread mill.

 

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OSG is a leading manufacturer of taps, end mills, drills, and indexable cutting tools. OSG’s extensive line of high technology cutting tools features exclusive metallurgy, cutting geometries and proprietary surface treatments to help increase productivity, reliability and tool life.

OSG is determined to achieve continuous growth by contributing to the advancement of manufacturing industries worldwide. Gaining the support and trust of our customers has always been the commitment of OSG.

As a comprehensive cutting tool provider with operations spanning across the globe, OSG is committed to contributing to the advancement of the manufacturing industries by shaping our customers’ dreams into reality.

Browse Products from OSG

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