Kennametal Introduces KCS10B for Superalloy Applications

Special Sputtering

Robert Keilmann, senior global product manager for turning, explained that the secret behind the success of KCS10B is Kennametal’s proprietary High-Power Impulse Magnetron Sputtering (High-PIMS) technology. Rather than the light rain of droplets that fall on cutting tools during traditional PVD coating processes, High-PIMS generates a fine mist of AlTiN, building a series of  “extremely thin, smooth and wear-resistant layers.”

Beating Wear

Metals such as Inconel 718 and Stellite 31 are notorious for causing rapid wear and unpredictable tool life. KCS10B is proven to reduce DOC notching and extend tool life from three minutes to upwards of five minutes in roughing operations. Tool life in finishing operations fares even better, with visible cratering and subsequent tool failure often delayed by a factor of two or three compared to competitive brands.

Positive and negative rake inserts are available, as well as various chip formers, edge preparations, and geometries, making KCS10B the ideal solution when turning iron-based (S1), cobalt-based (S2), or nickel-based (S3) alloys.

Inconel 718 (NiCr19FeNbMo DIN), 36-39 HRC, Continuous Cut, Flood Coolant.

Cutting Conditions: 61m/min (200 sfm) , 0,25mm/rpm (0.0096 ipr), 1,5mm doc (0.06" doc)

“Aside from a smoother surface, the new coating process also allows us to create a much sharper edge,” he said. “Our advanced honing and edge-preparation process reduces the friction that leads to heat, which further improves tool life. It also means less built-up edge, another common failure mode in super-alloy materials. When coupled with the excellent dimensional accuracy that Kennametal turning inserts are known for, shops can now expect the increased performance, stability and predictability needed to be successful with these challenging alloys.”

Inconel 718 (NiCr 19 FeNbMo DIN), 36-39 HRC, Continuous cut, Flood Coolant.

Cutting Conditions: 91 m/Min (300 sfm), 0,15 mm/rpm (0.006 ipr), 0,25 mm doc (0.01" doc)