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Battery Technical Information

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Basics of... Battery Packs for Cordless Power Tools

Types of Power Tool Batteries

NiCd (Nickel Cadmium): are primarily used in cordless power tools. Key advantages include fast & simple charging, good shelf-life, good job-site performance and economical pricing. NiCd batteries have a low energy density and hence are used in 2.4V-18V power tools. Keep in mind that although a voltage higher than 18V might provide more power, the result will be a more cumbersome tool due to the extra weight. NiCd batteries last between 500-800 cycles when properly maintained. NiCd batteries contain toxic materials and recycling is mandatory. Some countries, such as the European Union, even restrict usage.
NiMh (Nickel-Metal Hydride): higher energy density, more environmentally friendly and can be used in higher voltage tools to include 19.2V, 24V & 36V. However, they are bulkier, heavier, have less cycle time (lasting 200-300 cycles) and a shorter shelf-life than the NiCd batteries. Performance in extreme weather can be compromised, thus their usage in power tools is limited.
Li-ion (Lithium-ion): pack more energy in a single cell than all other batteries. This allows cordless power tools to be more compact with a lighter weight and a longer run-time while still offering the same or more power. For instance, a 28V battery offers up to 2 times the run-time of an 18V battery but at a lighter weight. Other advantages include longer life cycle, more consistent power performance, no self-discharge, environmentally "green" and performs well in extreme weather conditions. Li-ion batteries require circuit protection to maintain safe voltage and current levels, so be sure to check for this type of protection. Some power tool manufacturers use this circuit protection to provide additional battery features such as a fuel gauge and over-load protection. Use only manufacturer's suggested battery and/or specified charger.

Maintaining & Charging a Battery

Do's

  • Keep battery pack in a cool, dry location when not in use
  • For NiCd and NiMh batteries, recharge packs every 3 months if not used regularly. The longer shelf-life of Li-Ion does not require frequent recharging
  • Keep battery packs cool while in use. If pack feels hot during heavy use, allowing it to cool before proceeding will extend the life, especially with NiCd and NiMh
  • Choose a charger with a maintenance mode for NiCd and NiMh batteries
  • Adhere to the charging and optimal operating temperatures noted in the instruction manuals

Dont's

  • Do not charge in wet conditions
  • Do not tape the tool trigger or place in a flashlight to drain the battery down (Li-ion and most Ni-Cd/NiMh do not have a memory effect thus there is no need to drain the battery to fully discharge)
  • Do not leave the pack on a charger that is not plugged in as the charger circuitry may cause a small drain on the pack causing it to discharge faster than if the pack was removed from the charger

The above are general guidelines. For specific information, always refer to the manufacturer's instructions.

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