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A large brake manufacturer finds great results and savings with OSG's new HY-PRO® CARB VGM5 end mill.

BACKGROUND

A large brake manufacturer is struggling with cycle time while milling an A2 brake pad component.

GOALS

The goal is to increase part production by improving cycle time and tool life.

THE STRATEGY

OSG brought in the HYPRO® CARB VGM5 to take on the application. By utilizing a proper chipload with high efficiency milling (HEM), OSG was able to help the manufacturer have even wear on the cutting edge and better productivity while also increasing tool life.

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THE RESULTS

The OSG HYPRO® CARB VGM5 performed above and beyond the competitor, increasing tool life from 4 parts to 14 per tool!

• SFM was increased from 275 to 375 due to utilizing HEM

• Feed per tooth was increased from 0.0012 to 0.002. This has greater effect due to OSG having 5 flutes vs the competitor’s 4

Cycle time was reduced by 15.85 seconds per part (53.55 sec to 37.7 sec)

A total savings of $50,545

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THE CONCLUSION

Annual mill usage with OSG is now 100 vs. the old processes with 350 tools per year. This alone saves $48,632 per year with an overall savings of over $50,000!

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Download a PDF of the Case Study here.

To learn more about OSG’s HY-PRO® CARB VGM end mills, visit MSCDirect.com.

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OSG is a leading manufacturer of taps, end mills, drills, and indexable cutting tools. OSG’s extensive line of high technology cutting tools features exclusive metallurgy, cutting geometries and proprietary surface treatments to help increase productivity, reliability and tool life.

OSG is determined to achieve continuous growth by contributing to the advancement of manufacturing industries worldwide. Gaining the support and trust of our customers has always been the commitment of OSG.

As a comprehensive cutting tool provider with operations spanning across the globe, OSG is committed to contributing to the advancement of the manufacturing industries by shaping our customers’ dreams into reality.

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