For facility managers wanting to reduce downtime, cut waste and boost productivity, cleaning and maintenance can make a significant impact. When approached thoughtfully, facility hygiene can serve as a powerful lever for efficiency at every stage of the manufacturing process.
Here are five critical moments in production where proper cleaning processes can drive efficiency:
1. Initial setup and installation—Start strong.
Successful, high-performing production lines prioritize cleanliness even during setup. Ensuring all equipment is free from contaminants and correctly maintained from the start helps prevent future issues. Proper inspection, cleaning and lubrication during installation help eliminate the risk of premature mechanical issues and other slowdowns.
2. Production—Keep the line moving.
During production, unplanned maintenance or contamination from oil, residue or debris can lead to costly interruptions. Routine cleaning of tools, equipment and surfaces can help minimize product defects, maintain reliable equipment performance and extend the lifespan of your machinery.
3. Post-production—Reset with purpose.
At the end of every production cycle, you should undergo careful cleaning to prepare for the next run. This includes removing built-up debris as well as conducting preventive maintenance to address wear and tear before it starts affecting capacity.
4. Product changeover—Don’t let changeovers slow you down.
Switching between product lines is a complex task that demands speed and precision. Make sure thorough cleaning between runs are a foundational part of your SOPs to maintain product integrity and keep contamination risks low.
5. Scheduled deep cleaning—Cleaning boosts capacity.
Once you’ve empowered your team to take ownership of regular preventative maintenance, you’re ready to add in deep cleaning of the entire facility. Through comprehensive deep cleaning, you can support safety and compliance while keeping long-term efficiency goals within reach.
This article was previously featured on Kimberly-Clark Professional's blog.